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+880 1749-771939 manik@machinelab.com.bd

Industrial Automation

SCADA Systems

SCADA brings data from PLCs, meters and instruments into a central system where operators and engineers can monitor, control, respond to alarms and review history. Machine Lab designs SCADA around how your plant is actually operated.

Discuss your requirement System architecture

System architecture

One supervisory view of every machine, utility and alarm.

  1. 01 PLCs & RTUs Local control
  2. 02 Network Industrial communication
  3. 03 SCADA Server Tags · alarms · history
  4. 04 Operator Stations Control & visualization
  5. 05 Reports Management

Typical challenges

What this solves

  • Operators walk between panels to check machine and utility status.
  • Alarms are missed, or there is no record of when and why faults happened.
  • Production and utility data is recorded by hand.
  • Different machines and vendors cannot be seen in one place.

Capabilities

What we deliver

  • SCADA architecture and network design
  • Multi-vendor PLC and device communication
  • Process graphics and navigation
  • Alarm management and event logging
  • Historical trending and reporting
  • Remote visualization (subject to site IT and security policy)

Engineering approach

How Machine Lab approaches it

  • 01

    Architecture & tag design

    Network topology, communication drivers, tag structure and naming standards that stay maintainable as the system grows.

  • 02

    Visualization

    Overview, area and equipment screens designed for fast situational awareness — status first, details on demand.

  • 03

    Alarms & events

    Prioritized alarms with acknowledgement, history and clear operator guidance.

  • 04

    History & reporting

    Historical trends and periodic reports for production, utilities and energy.

PLC, HMI and SCADA control architecture Sensors and meters send signals to PLC input modules. The PLC CPU runs the control logic and drives actuators and a VFD-controlled motor. An industrial Ethernet network connects the PLC, VFD and energy meter to the HMI and SCADA. HMI OPERATOR CONTROL SCADA SUPERVISION · ALARMS · HISTORY INDUSTRIAL ETHERNET PLC PSU CPU DI AI DO AO Sensors & switches DI · AI (4–20 mA) Actuators DO · AO VFD SPEED CONTROL M Energy Meter kW · kWh · PF SUPERVISORY CONTROL FIELD
  1. 01 Sensors & meters DI · AI · Modbus
  2. 02 PLC I/O Signal interface
  3. 03 PLC CPU Control logic
  4. 04 VFD & actuators DO · AO · network
  5. 05 HMI Operator control
  6. 06 SCADA Supervision & history
Input signals Output signals Network data Motor power

Related products

Products used in this solution

  • Supervisory Control and Data Acquisition

    SCADA

    Supervisory monitoring, visualization, alarm management, historical data and centralized control.

  • Programmable Logic Controller

    PLC

    Programmable Logic Controllers for machine and process automation.

  • Human–Machine Interface

    HMI

    Industrial operator interfaces for machine monitoring and control.

  • 1148.6 kW

    Industrial Energy Meter

    Energy Meter

    Industrial energy and electrical parameter monitoring.

Related services

Engineering services

  • 01

    SCADA

    Centralized monitoring, alarms, historical data, reporting and remote visualization.

  • 02

    Automation Engineering

    System design, PLC programming, HMI development, SCADA integration and commissioning.

  • 03

    Industrial IoT

    Connect machines and industrial data to modern monitoring and analytics platforms.

Applied in

Engineering enquiry

Planning a scada project?

Share your requirement — machine, process, building, energy, water or electrical — and our engineering team will review it with you.

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