Energy Management

Energy Management (EMS)

An Energy Management System collects data from energy meters across feeders, machines and buildings and turns it into real-time visibility, historical trends and reports — the foundation for reducing energy cost and improving power quality.

System architecture

See your energy. Understand your factory.

  1. 01 Energy Meters V · A · kW · kWh · PF
  2. 02 Gateway / PLC Data collection
  3. 03 EMS Platform Storage & analytics
  4. 04 Dashboards Real-time visibility
  5. 05 Reports Cost & consumption

Typical challenges

What this solves

  • Only the utility bill shows energy use — not which machine, line or building consumed it.
  • Peak demand and power factor issues are discovered after the bill arrives.
  • Manual meter reading is slow and error-prone.
  • No baseline to measure the effect of energy-saving actions.

Capabilities

What we deliver

  • Energy audit support and metering plans
  • Multi-function energy meter installation and integration
  • Data collection over industrial communication
  • Real-time dashboards and historical trends
  • Peak demand and power factor monitoring
  • Consumption and cost reporting
  • Water and utility metering in the same platform

Engineering approach

How Machine Lab approaches it

  • 01

    Metering design

    Meter selection and placement across incomers, feeders, MCCs and major loads, with CT sizing and communication planning.

  • 02

    Real-time monitoring

    Voltage, current, power, power factor, frequency and energy visible live for every metering point.

  • 03

    Energy analytics

    Daily and monthly consumption, peak demand, load profiles and cost allocation by department, line or building.

  • 04

    Reporting

    Scheduled reports and exports so management can track consumption and energy performance over time.

Plant energy overview

Illustrative data
  • Real-time power 1,148 kW
  • Energy today 16,106 kWh
  • Power factor 0.97 PF
  • Peak demand · 15:15 1,267 kW
  • Est. cost today 161,060 BDT
  • Water today 412 m³

Load profile · today

kW · 15-min intervals
0 0.4k 0.8k 1.2k 00:0006:0012:0018:0024:00 PEAK 1,267 kW

Feeders

kW now
  • Spinning 420
  • Dyeing 310
  • Utility 180
  • Compressors 150
  • HVAC & lighting 88

Main incomer

50.01 Hz
Illustrative phase voltage and current
PhaseVoltageCurrent
L1 231.2 V 1,712 A
L2 230.6 V 1,698 A
L3 232.0 V 1,714 A

Daily consumption · 14 days

MWh
Sa: 17.4 MWh Sa Su: 18.1 MWh Su Mo: 18.8 MWh Mo Tu: 17.8 MWh Tu We: 18.5 MWh We Th: 17.4 MWh Th Fr: 9.2 MWh Fr Sa: 18.8 MWh Sa Su: 17.8 MWh Su Mo: 18.5 MWh Mo Tu: 17.4 MWh Tu We: 18.1 MWh We Th: 18.8 MWh Th Fr: 9.5 MWh Fr
Dashboard illustration showing the type of information an Energy Management System can present. Values are illustrative and do not represent a real facility.

Related products

Products used in this solution

  • 1148.6 kW

    Industrial Energy Meter

    Energy Meter

    Industrial energy and electrical parameter monitoring.

  • Energy Management System

    EMS

    Energy Management Systems for electricity, water and utility monitoring, analytics and reporting.

  • DC OK 24V

    Industrial DC Power Supply

    Power Supply

    Industrial DC power supply and control-system power solutions.

  • 42.7 m³/h

    Industrial Flow Meter

    Flow Meter

    Industrial flow measurement for water and process applications.

Related services

Engineering services

  • 01

    BMS / EMS

    Building monitoring, HVAC integration, energy management, utility monitoring and analytics.

  • 02

    Industrial IoT

    Connect machines and industrial data to modern monitoring and analytics platforms.

Engineering enquiry

Planning a energy management project?

Share your requirement — machine, process, building, energy, water or electrical — and our engineering team will review it with you.