Energy Management System
EMS
Energy Management Systems for electricity, water and utility monitoring, analytics and reporting.
Energy Management
Industrial IoT
Industrial IoT connects existing machines, PLCs, meters and sensors to data platforms so operations and management can see performance in real time, compare sites and act on history — without replacing working control systems.
System architecture
From field signals to decisions — securely connected.
- 01 Field Devices Meters · sensors
- 02 PLC / Gateway Edge collection
- 03 MQTT / OPC UA Data transport
- 04 Database Time-series history
- 05 Dashboards Web & mobile
Typical challenges
What this solves
- Valuable data stays locked inside PLCs, meters and standalone panels.
- Multiple factories or buildings cannot be compared on one screen.
- Data ownership and security concerns block cloud adoption.
- Paper logs and spreadsheets delay decisions.
Capabilities
What we deliver
- Edge connectivity for PLCs, meters and sensors
- Protocol conversion (e.g. Modbus to MQTT)
- Data modelling and tag mapping
- Database and dashboard integration
- Multi-site data architecture
- Integration planning for MLabStudio (in development)
Engineering approach
How Machine Lab approaches it
- 01
Edge data collection
Read data from PLCs, meters and instruments over industrial protocols using PLCs or gateways at the edge.
- 02
Secure transport
Publish data with modern protocols such as MQTT or OPC UA, with attention to network separation and access control.
- 03
Storage & history
Store time-series data so trends, comparisons and reports are available long term.
- 04
Visualization
Web dashboards for live status, history and KPIs — accessible to the people who need them.
Integration architecture
From Machine to Management
Machine Lab does not only supply components. We connect every level — from the sensor on the machine to the dashboard in the management office — into one working system.
- Field
- Measure & actuate
- Control
- Automate & supervise
- Energy & building
- Manage utilities
- Data
- Connect & analyse
Levels shown per the ISA-95 automation hierarchy.
- L4
Management Decisions
Cost, efficiency, maintenance and investment decisions based on real operating data.
- L4
Analytics / Dashboard
KPIs, trends, consumption reports and comparisons across lines, buildings and sites.
- L3
Industrial IoT
Secure data transport from the plant floor to databases and web platforms.
- L3
EMS / BMS
Energy, utility and building systems monitored and managed in one environment.
- L2
SCADA
Supervisory monitoring, alarms and history across machines and utilities.
- L2
HMI
Operator screens for local control, set-points, alarms and diagnostics.
- L1
PLC
Real-time control logic — sequencing, interlocks, PID loops and drive control.
- L0
Field Devices
The physical process: sensors, flow meters, energy meters, pressure transmitters, motors and pumps.
Related products
Products used in this solution
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Programmable Logic Controller
PLC
Programmable Logic Controllers for machine and process automation.
Related services
Engineering services
- 01
Industrial IoT
Connect machines and industrial data to modern monitoring and analytics platforms.
- 02
Automation Engineering
System design, PLC programming, HMI development, SCADA integration and commissioning.
- 03
BMS / EMS
Building monitoring, HVAC integration, energy management, utility monitoring and analytics.
Applied in
Engineering enquiry
Planning a industrial iot project?
Share your requirement — machine, process, building, energy, water or electrical — and our engineering team will review it with you.
- Talk to an Engineer +880 1749-771939
- Email / RFQ manik@machinelab.com.bd